How and where textiles are produced has a direct impact on CO₂ emissions. Raw materials, transport and production methods all play a part. For companies looking to reduce their environmental impact, locally produced textiles offer a clear alternative.
What determines the CO₂ emissions of textile production?
CO₂ emissions in textile production build up step by step. It starts with the choice of raw materials: natural fibres like cotton, linen or jute require different processing methods than synthetic fibres based on oil. Even within natural fibres, the impact varies. Cotton, for example, typically requires a lot of water, while crops like linen or jute can be grown with fewer inputs.
Energy also plays a major role. Spinning, weaving and drying textiles requires a significant amount of energy. Whether that energy is fossil-based or renewable has a direct effect on total emissions.
Post-processing matters too. Dyeing, bleaching or coating often involve high temperatures, water and chemicals — all of which increase the environmental footprint.
Finally, transport and logistics also count. Many textiles are processed at different sites. Each transfer adds to the overall CO₂ footprint.
International supply chains vs. local production: what difference does it make?
In global textile supply chains, materials often travel thousands of kilometres. For example, cotton may be grown in India, spun in Bangladesh, woven in Pakistan and finished in Turkey. The final product is then shipped or flown to Europe. Transport alone can account for 20 to 30 kg of CO₂ per tonne — before any processing is even included.
Production itself can also be more polluting. In many countries, textile factories rely on coal or oil-based energy, which leads to higher emissions per square metre. On top of that, longer chains often mean less control over waste, faulty production or returns — all of which add to the indirect footprint.
With local production — like at Zwartz — those steps are eliminated. Weaving and finishing take place at one location in the Netherlands, with short transport distances in between. Our production site is also largely powered by renewable energy, thanks to over 800 solar panels on the roof. With direct coordination and shorter lines, we also reduce overproduction — lowering total emissions per usable product even further.
The difference is not just about distance, but about the entire system: fewer steps, less energy loss, and more control over the end result.
Zwartz: locally produced textiles
At Zwartz, the entire textile production process takes place at a single location in the Netherlands. This makes the process transparent and easy to follow. Clients know exactly where and how their textiles are made — from fibre to finished product.
We work exclusively with natural fibres and use renewable energy wherever possible. For example, our jute textiles are certified under STANDARD 100 by OEKO-TEX®, confirming that they are tested for harmful substances and meet international standards for health and safety. It’s one of the ways we put sustainable production into practice.
What does this mean for your production?
Choosing locally woven textiles means more control over your production chain. You know where your materials come from, can make adjustments quickly, and receive deliveries that match your schedule — without excess stock or unnecessary transport.
Zwartz helps businesses make their production more efficient and sustainable. We advise on materials, finishes and volumes, and tailor our production to fit your needs. Whether it’s small runs, steady supply or flexibility in response to changing demand — it’s all possible.
Want to know what this could mean for your company? Feel free to get in touch — we’re happy to think along.
Frequently asked questions about locally woven textiles and CO₂ emissions
Global supply chains involve long distances and often rely on fossil energy. Local production limits transport and uses cleaner energy sources. That makes a significant difference in emissions per metre of textile.
Absolutely. At Zwartz, we scale production to meet your actual needs — also for smaller runs. This prevents overproduction and waste.
Our jute textiles are certified under STANDARD 100 by OEKO-TEX®. This means they’ve been tested for harmful substances and meet strict international safety and sustainability standards.
We think along with you — from fibre selection to weave structure and volume. Everything is produced at one location, so the process remains clear and easy to report on.
You gain control over your supply chain, reduce waste, and lower the footprint per product. At the same time, you stay flexible in planning and volumes — without compromising on quality or lead time.
